Case Study: How a $3.5k Investment Saved a Manufacturer Over $100k a Year

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Client: Mid-sized manufacturing company (30 employees)
Problem: No reliable system to track inventory usage or material costs per order
Solution by Backofficely: Custom-built inventory and order management system, delivered in 7 days

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The Problem

Before working with Backofficely, the client relied on spreadsheets to track materials, but:

  • They were always out of date
  • Nobody kept them properly updated
  • There was no visibility on what was in stock
  • Material usage during production wasn’t tracked
  • Actual costs per order were unknown

As a result, they frequently ran out of materials mid-production, causing weeks-long delays. Worse, they underestimated material costs on many jobs, heavily impacting margins.

In one case, they estimated $2,000 in materials, but the actual cost was $5,000. This kind of discrepancy happened in 10–20% of their 10–20 monthly orders.


The Solution

Backofficely built a QR-powered inventory management system, which later expanded to handle the entire order workflow.

✅ Technicians now scan a QR code to instantly open an item and:
– Update quantities
– Request more materials
– Track real-time inventory and costs

✅ Managers can now view actual material usage and costs per order, instantly and accurately.

✅ Built and delivered in just 7 days, at a total cost of $3,500.


Final Numbers

Metric Before Backofficely After Backofficely
Inventory tracking Manual, outdated spreadsheets Real-time, QR-powered system
Material cost overrun $3,000 on 2–4 jobs/month $0
Revenue lost to delays High Near zero
Cost of implementation $3,500
Estimated annual savings $72k–$144k

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